Flake ice machine evaporators are essential components of flake ice machines that are widely used in various industries. They offer versatility, rapid cooling, easy molding, energy efficiency, and continuous operation. With their wide range of applications, these evaporators play a vital role in various industries where reliable and efficient ice production is required
Design and Engineering: The process begins with the design and engineering phase, where our experts develop the specifications and design of the evaporator. Factors such as size, capacity, materials, and functionality are considered during this stage.
Material Selection: Once the design is finalized, the appropriate materials for the evaporator are selected. Common materials used for evaporators include stainless steel, aluminum, or other corrosion-resistant alloys, depending on the application and operating conditions.
Material Preparation: The selected materials are then prepared for fabrication. This involves cutting, shaping, and forming the materials into the required components of the evaporator. Precision and accuracy are crucial to ensure proper fit and functionality.
Welding and Assembly: The components are assembled and welded together to form the evaporator structure. Welding techniques, such as TIG (Tungsten Inert Gas) or MIG (Metal Inert Gas), are used to create strong and leak-free joints. Careful attention is given to ensure the integrity of the welds.
Surface Treatment: The surface of the evaporator is treated to enhance its corrosion resistance and durability. This may involve processes like cleaning, pickling, passivation, or applying protective coatings, depending on the material and specific requirements.
Refrigerant Circuit Installation: The refrigerant circuit, including pipes, coils, and connections, is installed within the evaporator. These components enable the flow of the refrigerant, which is responsible for cooling the evaporator surface.
Quality Control and Testing: Once the evaporator is assembled, it undergoes rigorous quality control measures to ensure it meets the specified standards and performance criteria. Testing may include pressure testing, leak detection, and functional testing to verify its efficiency and reliability.
Finishing and Packaging: After passing the quality control tests, the evaporator goes through a finishing process, which may involve polishing, painting, or labeling as per the manufacturer’s requirements. The completed evaporators are then properly packaged for shipment to customers or further installation.
Documentation and Certification: Documentation of the manufacturing process, including material certifications, welding records, and quality control reports, is prepared to provide traceability and ensure compliance with relevant industry standards and regulations.
Fixed and static three-dimensional design, the material is 304 stainless steel or high-efficiency heat-conducting carbon steel with hard plating.
Fully automatic protective welding equipment and heat transfer in annealing furnace
Widely used in flake ice machine production and ammonia system ice machine
Just connect the evaporator air pipe to the cooling source to achieve continuous ice making
Using SUS304 material seamless steel pipe, one-time forming.
High-precision processing of SUS304 material, food-grade hygienic standard
foaming machine filling with high grade polyurethane foam insulation.
Evaporator size and installation direction can be customized according to requirements.
Model | Daily Output (KG/24H) | Ref. Capacity (KW) | Total Power (KW) | Power Supply | Refrigerant | Ice Outlet Size (mm) | Unit Dimension L×W×H (mm) | Unit N.W. (KG) |
---|---|---|---|---|---|---|---|---|
HE03T | 300 | 1.8 | 0.25 | 1P/220V/50Hz | R22/R404A/R507/E717 | 380×380 | 740×470×660 | 85 |
HE05T | 500 | 3 | 0.25 | 3P/380V/50Hz | R22/R404A/R507/E717 | 380×380 | 740×470×805 | 115 |
HE1T | 1000 | 6 | 0.25 | 3P/380V/50Hz | R22/R404A/R507/E717 | 380×380 | 740×470×905 | 136 |
HE1.5T | 1500 | 9 | 0.52 | 3P/380V/50Hz | R22/R404A/R507/E717 | 500×500 | 900×580×1005 | 156 |
HE2T | 2000 | 12 | 0.52 | 3P/380V/50Hz | R22/R404A/R507/E717 | 580×580 | 910×680×1050 | 246 |
HE3T | 3000 | 18 | 0.52 | 3P/380V/50Hz | R22/R404A/R507/E717 | 580×580 | 910×680×1200 | 324 |
HE4T | 4000 | 24 | 0.77 | 3P/380V/50Hz | R22/R404A/R507/E717 | 790×790 | 1190×890×1555 | 368 |
HE5T | 5000 | 30 | 0.77 | 3P/380V/50Hz | R22/R404A/R507/E717 | 790×790 | 1190×890×1645 | 436 |
HE8T | 8000 | 52 | 1.15 | 3P/380V/50Hz | R22/R404A/R507/E717 | 1170×1170 | 1720×1270×1720 | 638 |
HE10T | 10000 | 65 | 1.15 | 3P/380V/50Hz | R22/R404A/R507/E717 | 1170×1170 | 1720×1270×1860 | 795 |
HE15T | 15000 | 97.5 | 1.15 | 3P/380V/50Hz | R22/R404A/R507/E717 | 1560×1560 | 2050×1660×1880 | 1265 |
HE20T | 20000 | 130 | 2.27 | 3P/380V/50Hz | R22/R404A/R507/E717 | 1560×1560 | 2050×1660×2200 | 1968 |
HE25T | 25000 | 162.5 | 2.6 | 3P/380V/50Hz | R22/R404A/R507/E717 | 1560×1560 | 2050×1660×2460 | 2263 |
HE30T | 30000 | 210 | 3.73 | 3P/380V/50Hz | R22/R404A/R507/E717 | 2000×2000 | 2860×2180×2460 | 2862 |
HE40T | 40000 | 300 | 5.2 | 3P/380V/50Hz | R22/R404A/R507/E717 | 2316×2316 | 3100×2370×3027 | 3120 |
HE50T | 50000 | 375 | 5.2 | 3P/380V/50Hz | R22/R404A/R507/E717 | 2316×2316 | 3100×2370×3127 | 3650 |
HE60T | 60000 | 450 | 5.2 | 3P/380V/50Hz | R22/R404A/R507/E717 | 2420×2420 | 3200×2480×3127 | 3970 |
An evaporator is a device that removes heat from a substance (usually a liquid) to cause evaporation. It works by circulating a refrigerant or a heat transfer fluid within its coils, which absorb heat from the substance being cooled, resulting in the evaporation of the liquid.
Evaporators are widely used in various industries and processes. Some common applications include refrigeration systems, air conditioning units, distillation processes, food and beverage processing, pharmaceutical production, and wastewater treatment, among others.
There are different types of evaporators, including forced circulation evaporators, natural circulation evaporators, rising film evaporators, falling film evaporators, and flash evaporators. The selection of the type depends on factors such as the nature of the substance being evaporated, desired evaporation rate, energy efficiency, and specific process requirements.
Evaporators contribute to energy efficiency by utilizing the latent heat of evaporation. By transferring heat from the substance being evaporated to the refrigerant or heat transfer fluid, evaporators minimize energy consumption and reduce overall operating costs. Additionally, advanced designs and technologies, such as multiple-effect evaporators and vapor compression systems, further enhance energy efficiency.
Several factors should be considered when selecting an evaporator, including the required evaporation rate, the nature of the substance being evaporated (viscosity, concentration, temperature), space limitations, energy efficiency requirements, maintenance needs, and cost considerations. Consulting with experts and understanding the specific process requirements is crucial to make an informed choice.
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